Integrating Precision Indexing Conveyors in your Application
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Motion Index Drives indexing conveyor is manufactured to have a very clean design, high accuracy, high index speeds for high volume production, and customizable length and stroke. It is also ideal for clean room applications such as medical device manufacturing and considered maintenance free. There is nothing to grease or oil as the index drives used are sealed completely.
When deciding if an indexing conveyor is the right solution for your application, your process may require the following:
1.) Multiple steps are involved in the process, greater than 4.
2.) Accuracy is important to the manufacturing process, greater than +/-1mm (0.04’’).
3.) The process needs to have fast index times.
4.) The process requires access to the product being manufactured from multiple directions.
5.) The transfer equipment needs to be very compact and take up minimal floor space.
6.) The transfer equipment needs to be very reliable, having a very
long service life with minimalmaintenance.
7.) The transfer equipment needs to be sealed, with no grease, oil,
or exposed contamination possible for the product
The precision conveyor is not a typical conveyor. The indexing conveyor is manufactured utilizing a rigid aluminum extrusion as its base chassis. This allows for very straight and rigid frame, while still keeping the mass of the conveyor low. This extrusion also allows the machine builder easy ways to mount accessories to the conveyor without having to drill and tap or modify a complicated structure. Mounted to the frame is a machined, hardened, and ground steel track. This track is the track for the conveyor moving chain. This track can be nickel plated or black-oxided as desired. Riding in this track is the chain, which is made of custom machined aircraft grade aluminum links. Each link has four cam followers in it, providing guidance and high accuracy to the track. The links are driven by a cam wheel at the drive end, and a take up cam wheel at the take-up, non-drive end. The cam wheel at the drive end is then driven by a variety of devices. It can be driven by a very high accuracy Motion Index Drives, Inc. index drive with AC motor, or with servo motor, or simply with a high accuracy servo reducer and servo motor.
The accuracy and application decide what drives the indexing conveyor. If the accuracy of +/-0.1mm (0.004’’) is enough, a precision conveyor without index drive, but with high accuracy servo reducer is ok. But, if higher accuracy is required, up to +/-0.05mm (0.002’’), utilizing an index drive maybe required. Utilizing an index drive to obtain a fixed index stroke may also prove to be the simplest and most cost effective way of integrating the precision conveyor into the manufacturing process as the motor is just a simple AC motor capable of being driven with an open loop variable frequency drive with no encoder feedback required.
Sizing. Designing In. Budgeting.
1) What is the stroke required? Try to stick with a stroke that is one of the standard link sizes, or multiplier of to reduce cost. These are 50, 80, 100, 125, or 150mm. Multipliers can be 1, 2, 3, or 4 times the link pitch.
2) Will the conveyor be mounted as a carousel, where both sides of the conveyor linear portion can be used, or as an over/under where the top is used?
3) How many working stations are required? This is otherwise how many ‘steps’ are in the process to be done?
4) How much is each tool and part going to weigh. Just a high level guess is ok to start.
5) What is the time required to do the index stroke. For example, 0.5 seconds to move 150mm.
6) What accuracy is required or is standard ok?
7) Are there any external forces or external conditions to be considered?
Precision indexing conveyors are custom made to order, so nothing is out of the question for the unit. From special hole patterns, custom holes in the center frame, special coatings, customized motor and drives, custom strokes, and more can be achieved. A precision conveyor can prove to be a very effective machine to be the HEART of a manufacturing process.
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