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SINGLE AXIS WELD POSITIONING SYSTEMS

TR900 Weld Positioning System with KUKA Robot Auxiliary Axis
TR365 Weld Positioning System with Motoman Robot Auxiliary Axis
TR300 Weld Positioning System with ABB Robot Auxiliary Axis
Single Axis Trunnion

SINGLE AXIS WELD POSITIONER

Motion Index Drives can provide a complete Single Axis Weld Positioner engineered specifically for your needs. The complete single axis welding positioner solutions we provide utilize our standard, high-reliability and precise indexing equipment with custom weldments that exceed our customers’ expectations. Our Single Axis Positioner System is utilized in industries ranging from aerospace, heavy construction vehicles, tanker manufacturing, steel industries, passenger train manufacturing, to automobile manufacturing.

SINGLE AXIS WELD POSITIONER FEATURES

01

Can accommodate all servo motor and robotic motor brands

02

Can operate from standard AC motor single or three phase

03

Extremely robust construction to handle heavy loads

04

Headstock (flexible or fixed index drive, with or without drive motor, servo or AC)

05

Tailstock (bearing assembly or thru-hole bearing housing)

06

Risers (custom height and weldment design)

07

Center frame (custom length and weldment design)

08

Optional controls drive for motor

09

Micarta isolation kits for specific welding applications

10

Customer specified paint finish on all stationary components

11

Black oxide head and tailstock mounting flanges

BENEFITS OF OUR WELD POSITIONING SYSTEM

  • Purchase multiple components from one source reducing purchasing management time
  • Reduce project management time by utilizing Motion Index Drives to order necessary components
  • Minimize your design time by utilizing our standard designs that are readily available
  • Minimize assembly time while decreasing your required man hours on projects
  • We will mount customer supplied motors and other components to ensure proper functionality and fit
  • Minimize shipping and handling costs by purchasing from the source

Custom Solutions

Single Axis Weld Positioning System with Control Panel

Single Axis Weld Positioning System with Control Panel

Features

  • Turnkey solution for positioning applications without the need for additional interfaces or integrations.
  • Utilizes Allen Bradley 525 PowerFlex Drive control panel with limited step logic for cost-effective solutions.
  • Simple enclosure design for converting 120V to 3 phase 220V to operate the high-efficiency gear motor.
  • Preprogrammed control panel for enhanced safety and convenience.
  • Equipped with Safe-Torque-Off function for personnel and equipment protection.
  • Adjustable trunnion for different length settings to accommodate tooling requirements.
  • Tail stock bearing assembly with telescoping ability for fine-tuning.
  • Machined and painted to meet industry standards, ensuring minimal corrosion.
  • Completely sealed machine surfaces to prevent intrusions.

Functionality

The Single Axis Weld Positioning System from Motion Index Drives offers a reliable and efficient solution for positioning applications. It employs an Allen Bradley 525 PowerFlex Drive control panel, which provides limited step logic to fulfill application requirements economically. The control panel’s design ensures seamless operation by converting 120V to 3 phase 220V, powering a high-efficiency gear motor. The system is preprogrammed to enhance safety and convenience, featuring a Safe-Torque-Off function to protect both personnel and equipment. Additionally, the trunnion’s adjustable settings and the telescoping tail stock bearing assembly allow for precise adjustments to meet specific tooling needs. These components are engineered to industry standards, ensuring durability and corrosion resistance, with sealed surfaces to guard against external intrusions.

Options Available

Slip Ring

Slip Ring

Thru-hole

Thru-hole

Zeroing Pin

Zeroing Pin

Micarta Isolation Cap

Micarta Isolation Cap

Grounding Mechanism

Grounding Mechanism

CONFIGURE
YOUR NEXT PROJECT

Motion Index Drives can customize your rotary cam indexers from our standard line or an innovative new solution.
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