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Automotive

Case Study

Custom Rotary Indexing Solutions Meeting High Load Demands

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The Requirements

A large integrator of equipment for a global leader in automobile manufacturing, Ford Motor Co, came to us in need of a specialized index drive:

  • Capable of handling extremely high loads, but also maintain specific load height and dimensions, due to tooling design and operator ergonomics.
  • The integrator required us to not only supply the indexing device, but also the complete base plate and frame to meet their needs.
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Our Solution

A complete custom design was developed to meet the customers requirements. The unit, a six sided, low profile indexing drive, consists of a TMF5000, fully programmable index drive, with a custom designed and engineering tooling frame. The integrator installed 6 tools, each weighing approximately 2000 kgs to the nearly 5 meter (16 ft) diameter tooling frame. The frame height was designed to be no more than 13 inches from the floor to the top of the tool mounting surface of the frame. A complete stress analysis was done on the frame to ensure no weak points prior to manufacturing, and the index drive, a TMF5000, was sized to handle inertias exceeding 80,000 kg-meter-meter. The frame was designed to incorporate bolt on wings so the machine is easily transportable, when travelling from the integration source to the end factory.

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55Years of Experience

Motion Index Drives

Precision Rotary Indexing Solutions for Automotive Manufacturing

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15+ years of operation without downtime due to failure.

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As a small startup, we were very impressed with Motion Index Drive’s willingness to cater to our highly customized applications. They quality of their products speaks for itself.

Felix Winkler

Principal Mechanical Engineer

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We believe in perfecting the automation process through engineering high precision rotary index tables and precision cam indexing machines.

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